Materials Needed:
- Industrial-grade epoxy kit,INDOPOX,PRIMIT,Bettathane
- Concrete cleaner or degreaser
- Etching solution (if needed)
- Concrete patching compound,Quick Fill
- Painter’s tape
- Paint rollers and brushes
- Mixing bucket and mixing tool
- Protective gear (gloves, goggles, mask)
- Floor sander or grinder (if needed)
- Shop vacuum or broom
- Drop cloths or plastic sheeting
Steps:
1. Preparation:
- Clear the Garage: Remove all items from the garage and cover any fixtures or walls with plastic sheeting to protect them from splashes.
- Clean the Floor: Thoroughly clean the concrete floor to remove any dirt, oil, grease, or old paint. Use a concrete cleaner or degreaser for this purpose. Rinse the floor well and allow it to dry completely.
- Repair Any Damage: Inspect the floor for cracks, holes, or uneven areas. Use a concrete patching compound to repair any imperfections. Allow the patches to dry according to the manufacturer’s instructions.
- Etch the Concrete: If the concrete is very smooth, you might need to etch it to ensure proper adhesion of the epoxy. Use a concrete etching solution, following the instructions on the package. Rinse thoroughly and let the floor dry completely.
2. Surface Preparation:
- Sanding/Grinding (if needed): If the concrete surface is too smooth or has old coatings, you might need to use a floor sander or grinder to roughen the surface. This step ensures better adhesion of the epoxy.
- Vacuum the Dust: After sanding or grinding, thoroughly vacuum the floor to remove all dust and debris. A clean surface is crucial for a strong bond.
3. Priming:
- Apply PRIMIT: Some epoxy systems include a primer that needs to be applied before the epoxy coating. Follow the manufacturer’s instructions for mixing and applying the primer. Use a paint roller to apply the primer evenly. Allow it to dry as per the manufacturer’s recommendations.
4. Mixing the Epoxy:
- Follow CHEMSTUK Instructions: Mix the epoxy resin and hardener according to the 5 litre part A with 2 litres Part B. Use a clean bucket and a drill mixing tool. Mix thoroughly to ensure the components are well combined for 2 minutes.
5. Applying the Epoxy:
- Start with Edges and Corners: Use a paintbrush to apply the epoxy around the edges and corners where a roller cannot reach.
- Roll the INDOPOX: Pour the mixed epoxy onto the floor in small sections. Use a paint roller to spread the epoxy evenly, working in a consistent pattern to avoid overlaps and roller marks. Maintain a wet edge to ensure a seamless finish.
- Work Quickly: Epoxy can start to set quickly, so work efficiently to cover the entire floor before it begins to harden.
6. Optional: Adding a Second Coat or Topcoat:
- Inspect the First Coat: After the first coat has cured (according to the Chemstuk TDS and instructions), inspect the floor for any imperfections. Lightly sand any rough spots if necessary and vacuum the dust.
- Apply Second Coat (if needed): If a second coat is required for additional durability or desired finish, mix and apply it in the same manner as the first coat.
- Topcoat Application: You can apply Bettathane sealer for extra protection and gloss retention. Follow the same process for mixing and applying the topcoat.
7. Curing:
- Allow Proper Curing Time: Let the INDOPOX cure according to the TDS. This typically involves avoiding foot traffic for 24 hours and vehicle traffic for at least 72 hours.
8. Final Steps:
- Remove Tape and Clean Up: Remove any masking tape and clean up your tools while the epoxy is still wet. Dispose of any leftover mixed epoxy materials according to local regulations. (leave it to dry)
By following these steps carefully, you can achieve a durable and professional-looking industrial-grade epoxy floor in your garage.